One busted valve led to the failure of Astrobotic’s $108M Peregrine lunar lander mission


Astrobotic’s Peregrine lunar lander failed to achieve the moon due to an issue with a single valve within the propulsion system, in accordance with a report on the mission launched Tuesday. Firm management stated in a press convention that engineers have redesigned the valve and launched further redundancy into the propulsion system of its subsequent lander, Griffin, to make sure the issue doesn’t reoccur. 

The report comes from a evaluation board assembled shortly after the Peregrine mission concluded in January. That mission encountered bother simply hours after launch on January 8, when engineers activated the spacecraft’s propulsion system for the primary time on orbit.

At that time, the gasoline and oxidizer tanks ought to’ve been pressurized with helium, upon the opening of two strain management valves, or PCVs. However helium started to circulation “uncontrollably” by way of the second valve into the oxidizer tank, Astrobotic CEO John Thornton defined through the press convention. 

“That prompted a major and fast over-pressurization of the tank,” he stated. “Sadly, the tank then ruptured and subsequently leaked oxidizer for the rest of the mission.” 

That PCV was unable to reseal, possible attributable to a mechanical failure attributable to “vibration-induced leisure” between some threaded elements contained in the valve, the evaluation board’s chair John Horack stated. Telemetry information was in a position to pinpoint the situation and timing of the anomaly, and this information was per the autonomous sequence to open and shut the PCV, and the place of the valve on the propulsion system. Engineers have been additionally in a position to replicate the failure in floor testing.

Whereas the oxidizer leak continued, Astrobotic’s group was in a position to stabilize the spacecraft, cost its batteries, and energy its payloads. However the problem was in the end deadly to the mission, and after 10.5 days, the spacecraft returned to Earth and burned up within the environment

The 34-person evaluation board included 26 individuals inside to the corporate and eight from outdoors. The board reviewed not simply the info collected through the mission, but additionally all the info from the flight qualification marketing campaign and part testing. In the long run, it decided that the possible explanation for the malfunction was the failure of that single helium PCV within the propulsion system. 

The board additionally compiled a timeline of occasions that led to the failure, and it begins all the best way again in 2019, when Astrobotic contracted an unnamed vendor for the event of the propulsion feed system. When that vendor began struggling technical and provide chain points as a result of COVID-19 pandemic, Astrobotic made the choice in early 2022 to terminate their contract and end the partly assembled feed system in-house. 

“By this time, we’d already made the choice to do Griffin’s propulsion system in-house, to do extra vertical integration,” Astrobotic’s mission director Sharad Bhaskaran stated. “We’d already developed plenty of the capabilities to do this propulsion integration. … This additionally burned down among the threat going into the Griffin program, which is much extra advanced than Peregrine.” 

peregrine astrobotic
Astrobotic’s Peregrine lander on orbit.
Picture Credit: Astrobotic (opens in a brand new window)

However Astrobotic engineers began encountering points with the unique vendor’s propulsion elements — particularly the PCVs. In August 2022, they switched to a distinct, unnamed PCV provider, and people valves have been put in on the lander. 

A remaining set of exams on the propulsion system confirmed leaks in one of many two PCVs — however not the one which in the end leaked on orbit. That one examined effective; the one which leaked was repaired. Whereas Bhaskaran acknowledged that the second PCV was recognized “as a threat in our threat register” as a result of leak with the primary throughout testing, engineers in the end deemed that the failure was low as a result of the lander handed remaining acceptance testing. 

He justified not changing the second PCV, saying it was positioned a lot farther into the spacecraft and would have required “in depth surgical procedure” on the lander, invalidated the ultimate testing, and carried further threat that comes with disassembly and reassembly. 

Horack echoed that the group’s decision-making was sound all through: “I actually discovered that, in wanting on the group and what occurred … I can’t see any choices that have been made within the circulation main as much as the launch the place I’d have stated, ‘Hey, I believe it’s best to have accomplished this otherwise.’”  

These findings have already began to tell the event of the a lot bigger Griffin lander, which is presently scheduled to launch to the moon earlier than the top of 2025. Along with redesigning the valve, engineers have launched a regulator within the propulsion system to regulate the circulation of helium to the gasoline and oxidizer tanks, and backup latch valves as added redundancy in case the problem reoccurs with a PCV. 

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