Johns Hopkins APL Develops Form-Shifting Antenna with Additive Manufacturing

Johns Hopkins APL Develops Form-Shifting Antenna with Additive Manufacturing


Researchers on the Johns Hopkins Utilized Physics Laboratory (APL) have launched an antenna that modifications form in response to temperature. Utilizing cutting-edge additive manufacturing methods and form reminiscence alloys (SMAs), the workforce has developed a know-how with transformative potential throughout navy, business, and scientific purposes.

The progressive design, detailed in a latest publication in ACS Utilized Engineering Supplies and featured in an upcoming print situation, permits the antenna to dynamically alter its form, enabling operation throughout a number of radio-frequency (RF) bands. This adaptability might exchange the necessity for a number of mounted antennas, providing new ranges of operational flexibility.

RF Communication with Form Reminiscence Alloys

Conventional antennas are restricted by their mounted shapes, which dictate their working parameters. A shape-shifting antenna opens potentialities for dynamic RF communications, together with:

  • • Working throughout varied frequency bands with a single antenna.
  • • Switching between short- and long-range communications by adjusting beamwidth.
  • • Adapting in actual time to spectrum availability for higher agility.

The breakthrough leverages nitinol, a form reminiscence alloy of nickel and titanium, which returns to a “remembered” form when heated. Whereas generally utilized in medical gadgets and aerospace actuators, nitinol’s use in additive manufacturing has posed vital challenges on account of its want for intensive mechanical processing to realize the form reminiscence impact.

From Idea to Breakthrough

The venture started in 2019 when electrical engineer Jennifer Hollenbeck, impressed by the shape-shifting know-how in The Expanse sequence, sought to create a extra versatile antenna. Collaborating with Steven Storck, APL’s chief scientist for additive manufacturing, the workforce launched into a multi-year effort to beat the restrictions of 3D printing nitinol.

Preliminary makes an attempt to create a shape-shifting antenna confronted challenges, together with rigidity and problem in enlargement. Nonetheless, with funding from APL’s inside Propulsion Grant, the workforce refined the design, attaining a two-way form reminiscence impact, the place the antenna transitions between a flat spiral disk when cool and a cone spiral when heated.

Overcoming Technical Challenges

Growing the shape-shifting antenna required fixing a number of technical obstacles:

  • 1. Heating Mechanism:
    The workforce needed to design an influence line able to heating the antenna with out compromising RF properties or structural integrity. RF engineer Michael Sherburne led the event of a novel energy line to ship ample present for this objective.
  • 2. Additive Manufacturing of Nitinol:
    Printing nitinol introduced distinctive challenges, as the fabric’s form reminiscence properties induced it to deform through the printing course of. Additive manufacturing engineers Samuel Gonzalez and Mary Daffron spent weeks optimizing the processing parameters to realize constant outcomes.
  • 3. Materials Composition:
    By modifying the ratio of nickel to titanium, the workforce enhanced the two-way form reminiscence impact, enabling the antenna to change between shapes at particular temperatures.

Large-Ranging Functions and Future Plans

The form-shifting antenna holds potential throughout varied fields:

  • Army Operations: Permits particular operators to adapt to dynamic communication wants within the discipline.
  • Telecommunications: Helps cellular community adaptability and expanded protection.
  • House Exploration: Affords light-weight, adaptive options for deep-space missions.

APL is pursuing patents for the shape-adaptive antenna, the progressive energy line, and related management strategies. Moreover, the workforce goals to broaden the know-how to totally different SMA supplies and optimize manufacturing for broader use throughout additive manufacturing methods.

Innovation in Motion

“The form-shifting antenna functionality demonstrated by this APL workforce will probably be a game-changing enabler for a lot of purposes requiring RF adaptability in a compact configuration,” mentioned APL Chief Engineer Conrad Grant.
This achievement underscores the ability of multidisciplinary collaboration at APL, setting the stage for developments that would reshape communication applied sciences throughout industries.

Supply: jhuapl.edu

Leave a Reply

Your email address will not be published. Required fields are marked *