IMTS 2024: The additive manufacturing preview



The Worldwide Manufacturing Expertise Present returns to Chicago this September and a number of additive manufacturing (AM) corporations can be there to indicate how 3D printing applied sciences are delivering distinctive manufacturing capabilities for right this moment’s producers and engineers. Right here, we check out what a few of these corporations can be bringing to McCormick Place on 9-14th September.

This text can be up to date as extra AM bulletins are made so you should definitely examine again for the newest. 

Nikon Superior Manufacturing Inc. | #135339

Nikon Superior Manufacturing will current its high-precision subtractive manufacturing resolution, the Lasermeister 1000S, which integrates femtosecond laser know-how with onboard 3D measurement know-how. The Lasermeister 1000S emits an ultra-short pulse laser for micro machining, measures the floor geometry utilizing onboard non-contact 3D laser metrology, and feeds again the outcomes as processing is routinely repeated to ship ultra-fine processing with submicron degree geometric tolerances. The Lasermeister is claimed to be well-suited for difficult-to-cut and fragile supplies, and helps varied metals, ceramics, tungsten, and extra for high-precision molds, semiconductor gear elements, tooling and past.

EOS | #432302

EOS is inviting guests to discover its EOS M 400-4 steel additive manufacturing system with new Grenzebach Twin Setup Station – EOS Version, positioned as a ‘revolutionary manufacturing station’ that eliminates the guide effort of construct quantity exchanges. Whereas EOS’s steel industrial 3D printing know-how guarantees quick manufacturing occasions, practically 30% of invaluable machine time is misplaced ready for unpacking on the finish of a construct job. With this new setup station, customers can recuperate beforehand wasted time by automating the method. The result’s stated to push machine utilization for manufacturing as much as 90%.

GZERO Additive | #433152

US-based 3D printer producer GZERO Additive will current its 435 and 4310 polymer extrusion machines on the present flooring. Its printer are stated to leverage the most important commercially accessible filament diameter and the longest nozzles to maximise warmth switch. This distinctive mixture is assumed to allow construct speeds that the Cincinnati-based corporations believes are amongst the quickest in its class. Each fashions share the identical know-how, however the bigger 4310 mannequin provides a construct top of over 1 meter to accommodate bigger tasks. Designed for professionals, GZERO Additive’s machines arrive assembled, aligned, tuned, and prepared for use for manufacturing.

Axtra3D | #433243

In keeping with Axtra3D, its Lumia X1 3D printer eliminates all tradeoffs by integrating one of the best of print throughput, half constancy, accuracy and half measurement. The corporate will exhibit its Lumia X1, which combines Hybrid PhotoSynthesis (HPS) and TruLayer applied sciences for a 2X-20X enhancement in print throughput. HPS combines a laser and a DLP system to concurrently picture inner and exterior buildings, making certain excessive decision and effectivity whereas TruLayer ensures seamless layer separation. As well as, Axtra Options provides absolutely optimized options with full print profiles throughout purposes like mould inserts, connectors, low quantity manufacturing, and dental fashions, whereas its Axtra OpenAccess permits customers to experiment with new supplies.

Colibrium Additive | #433200

The newly branded Colibrium Additive, a GE Aerospace firm, will current its distinctive providing of three completely different steel additive manufacturing applied sciences: Laser Powder Mattress Fusion (L-PBF), Electron Beam Powder Mattress Fusion (EB-PBF) and Binder Jet. The corporate additionally provides high-quality steel powders via its AP&C enterprise and AddWorks consulting providers. Colibrium Additive consultants are set to be readily available at IMTS to debate its merchandise, together with new developments on the favored M2 steel laser printer; EBPBF developments: Level Soften, Powder Help, and Plate-Free Builds; and coarse Ti64 powder, which may result in price financial savings.

Tritone | #433007

Tritone Applied sciences focuses on superior steel and ceramic additive manufacturing options, tailor-made for industrial manufacturing. The corporate says its know-how allows high-volume manufacturing of exact components with a flexible vary of steel and ceramic supplies, that are stated to be trusted throughout automotive, aerospace, medical, and shopper electronics industries. The Tritone staff can be readily available to show its ‘powder free’ options and share how its know-how provides environment friendly manufacturing processes whereas sustaining half high quality. Tritone can be inviting IMTS attendees to ‘come see our paste and examine it to unfastened powder’ the place it says it plans to ‘make it tremendous clear why this issues.’

3D Methods | #433129

Additive manufacturing pioneer 3D Methods will showcase its large-format 3D printing options which can be designed to speed up problem-solving on the manufacturing unit flooring to optimize workflows, improve uptime, and lengthen gear life. The 3D Methods’ sales space will function the EXT 800 Titan Pellet, which made its debut at RAPID + TCT, and includes a smaller construct quantity in a extra compact format with decrease upfront funding in comparison with its earlier pellet extrusion know-how. Producers are stated to learn from a lights-out, production-ready system which may fabricate extra modestly sized practical prototypes, tooling, fixtures, sand casting patterns, thermoforming molds, and end-use components. Moreover, 3D Methods will showcase a complicated device in its funding casting portfolio.

Additive Industries | #433104

Additive Industries will showcase its distinctive MetalFab 300 Flex system. The MetalFab 300 Flex is designed to make steel additive manufacturing extra accessible than ever earlier than. An business first, it’s the one printer that lets customers improve the construct space on demand, giving customers the choice to put money into additional measurement or capability after they want it. The 300 Flex is constructed on the Dutch producer’s laser powder mattress know-how with greater than 1 million manufacturing hours and counting, in what it describes as its most versatile, upgradeable, and inexpensive printer so far. Designed to decrease the barrier to entry with out compromising on options, Additive Industries believes the 300 Flex empowers customers to develop and ‘reply to new alternatives with out taking up pointless structural prices.’

BigRep | #433335

After lately turning into a publicly traded firm, BigRep says it’s desperate to showcase its newest choices to the market in North America. The Germany-founded 3D printing firm lately unveiled two new large-format 3D printers, the VIIO 250 and ALTRA 280, at RAPID + TCT. The VIIO 250 is a completely automated 3D printer designed for steady industrial manufacturing throughout varied sectors, whereas the ALTRA 280 allows using high-performance supplies to provide high-quality, intricate components with precision and dependability. Guests to the sales space will have the ability to see the VIIO 250 in motion.

SPEE3D | #432416

Contemporary from the cowl of TCT Journal, SPEE3D will current chilly spray additive manufacturing purposes constituted of their newly launched commercial-grade expeditionary Nickel Aluminium Bronze (NAB) materials, a key maritime materials developed in collaboration with the US Naval Sea Methods Command’s (NAVSEA) SUBSAFE programme. SPEE3D Utility Engineer Mark Bashor informed TCT: “Most maritime nickel aluminium bronze ,or equal, components are all achieved with castings. As a normal rule of thumb, and this is applicable to most issues with chilly spray, we’re usually higher than a casting from a fabric property standpoint – our density, the elongation, our toughness.”

Desktop Metallic | #432212

Desktop Metallic will exhibit its Figur G15 Professional Digital Sheet Forming (DSF) know-how alongside the corporate’s sinter-based steel 3D printing applied sciences. The DSF know-how, to be the centrepiece of the corporate’s sales space, was initially launched at IMTS 2022. Will probably be joined on the Desktop Metallic sales space by the office-friendly Studio System steel 3D printer, the entry degree Store System binder jet platform, the InnoventX binder jet system, and the PureSinter Furnace. “The Desktop Metallic portfolio of merchandise is ideally suited to the Prime 5 business teams represented at IMTS, which embrace machine outlets, metalworking equipment and fabrication, aerospace, automotive, and industrial equipment akin to meals processing gear,” CEO Ric Fulop stated. 

Stratasys | #433007 

Stratasys will debut its Origin Two and Origin Remedy options for brief manufacturing runs at this yr’s IMTS occasion. Launched to fulfill the rising demand for ‘injection moulding high quality for brief manufacturing runs, the Origin Two has been designed to attain persistently greater accuracy of +/- 50 µm, making it appropriate for industries akin to connectors, aerospace and automotive for purposes like seals and gaskets, housings and window components. The machine can be stated to have the ability to obtain repeatability of greater than 93% inside +/- 50 µm, floor finishes smoothness of as much as RA 3 µm, and preserve print speeds of as much as 20 mm/hour. 

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