Humanoid robots can profit from high-performance seals, says Freudenberg

Humanoid robots can profit from high-performance seals, says Freudenberg


The humanoid robot market is about to experience a boom, with projections indicating a substantial and sustained increase over the next decade.

The humanoid robotic market may expertise a increase, with projections indicating a considerable and sustained enhance over the following decade. Supply: Freudenberg Sealing Applied sciences

Industrial robots have change into indispensable in trendy manufacturing, performing duties with precision, velocity, and effectivity. As we glance forward, humanoid robots may quickly develop, not solely in manufacturing, but additionally in a variety of functions. Specifically designed sealing options made from high-performance supplies will probably be wanted to assist help the following technology of robotics, famous Freudenberg Sealing Applied sciences.

The humanoid market is about to expertise a increase, with projections indicating a considerable and sustained enhance over the following decade. The worldwide marketplace for humanoid robots was roughly $2.43 billion U.S. in 2023, however by 2032, it’d develop to $66 billion, in accordance with Fortune Enterprise Insights.

Such projections spotlight the rising presence of those two-legged machines throughout a number of industries, their rise fueled by developments in automation and their capability to work together in a human-like method.

Final 12 months, world automaker BMW garnered consideration by deploying a Determine 02 robotic at its manufacturing facility in Spartanburg, N.C., integrating the system into physique development and sheet metallic processing. Standing roughly 1.7 m (5 ft., 7 in.) tall, the Determine AI humanoid reportedly demonstrated its potential in industrial settings.

Equally, Amazon has experimented with Digit from Agility Robotics in U.S. warehouses, signaling rising curiosity throughout completely different sectors in evaluating their advantages for numerous enterprise fashions.

Sealing options can help robotics progress

As humanoids develop in use, seals will play a key position of their operation, particularly for built-in hydraulic or pneumatic actuators that function the robotic’s “muscle groups” and provoke their actions.

World sealing supplier Freudenberg Sealing Applied sciences considers humanoid robots to be a younger however not unfamiliar area. The corporate has expertise within the improvement of made-to-order options for industrial robots resembling collaborative robotic arms, SCARA robots, delta robots, six-axis robots, and automatic guided automobiles (AGVs). This ends in a pure pathway to supply seals that fulfill humanoid design necessities, all the best way to the finger joints.

The sealing applied sciences utilized in robotic functions have to be extraordinarily strong, long-lasting, and made from low-friction supplies to help lengthy hours of operation and repetitive actions.

Options resembling Ingress Safety Seals for Robots (ISPR) cowl all these attributes, offering safety in opposition to dangerous environmental influences resembling mud or water, in accordance with Freudenberg. Such seals also can carry out properly in very small set up areas and may compensate for each axial and tangential displacements.

The corporate added that its IPSR seal is already being constructed into humanoids by a well known worldwide robotic producer.

One other sealing product doubtlessly relevant to humanoid robots is the Premium Sine Seal (PSS). Because of its particular qualities, the seal can be utilized in motors and gearboxes of industrial robots. With its distinctive design, it seals reliably each externally and internally, stopping contamination.

On account of its low friction, the PSS ensures that much less of a robotic’s efficiency is misplaced over time and actively counteracts inner contamination within the sealing system, Freudenberg mentioned.

As well as, polytetrafluoroethylene (PTFE) wafer seals present friction discount in robots. These disk seals made from high-performance PTFE plastic are water-repellent, can be utilized in a particularly big selection of temperatures, and are in demand in numerous industries.

Sealing materials used in robots such as cobots and humanoids must meet various challenges and requirements to ensure optimal performance and offer a long service life.

Sealing supplies utilized in robots resembling cobots and humanoids should meet numerous challenges and necessities to make sure optimum efficiency and provide a protracted service life. Supply: Freudenberg Sealing Applied sciences

Battery and thermal administration supplies

Miniaturized options are one other development for trade, together with in humanoid robots, the place energy programs have to be compact as a result of batteries are sometimes put in within the machine’ thorax area and must be compact.

Not solely are these batteries anticipated to be diminutive, however in addition they want to supply excessive efficiency. Nevertheless, this typically equals extra warmth technology, which is why the supplies surrounding the batteries have to be heat-resistant.

The suitable supplies can handle the problem of thermal administration in humanoid robots. One instance is Freudenberg’s just lately developed Quantix ULTRA thermoplastic, which may face up to temperatures as excessive as 1,200°C (2,192°F).

Present makes use of for this materials embrace electric-vehicle battery functions, because it meets the flame-retardant necessities for such environments. As well as, the fabric has been an choice for the encasement of essential electrically conductive rails generally known as busbars inside electrical powertrains.

As robotics and humanoid deployments scale, demand for such supplies can be prone to develop.


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Freudenberg equips humanoids for demanding environments

Automation producers are in search of seals with a damping impact that may additionally preserve moisture out on the identical time. Each are preconditions for the newest class of robots being developed to work in new functions.

Humanoids will not be anticipated to work solely in factories and warehouses. Some individuals predict that they’ll discover roles in caregiving and even outside in harsh climate and dealing situations. Which means the seals within the extremely delicate joints have to be particularly proof against grime and the penetration of moisture.

Wanting additional forward, it’s conceivable that humanoid robots may very well be utilized in hazardous environments, resembling in mining operations, the place the seals themselves and the supplies they’re made out of should be terribly strong and sturdy.

Relating to boosting the potential of humanoids, it’s essential to show them shortly, which continues to be a tedious course of. The staff at Freudenberg believes that machine studying will be accelerated with using electromagnetic rubber compounds for muscular motion, neural indicators, and even brainwave transmission.

Such compounds have already been utilized in Asia for life-science functions. In the event that they have been utilized to the fingers of humanoids, they might relay haptic indicators that may very well be processed for robotic movement management.

Consequently, builders can discover that sealing consultants can provide another method to robotic studying and autonomy along with help for remote-controlled functions. This may very well be extra intuitive and environment friendly than conventional programming and video shadowing. These are just a few concepts of how firms with an intensive information of supplies may transfer within the path of electromagnetic supplies.

Freudenberg has already visited a number of humanoid makers and shared data on growing tailored supplies and sealing product designs based mostly on its in-depth R&D capabilities. Sealing consultants are laying the inspiration to develop humanoid robots’ vary of functions whereas rising their security, longevity and vary of capabilities.

Hunter Cheng, Freudenberg Sealing TechnologiesConcerning the creator and Freudenberg

Hunter Cheng is the worldwide section supervisor for robotics at Freudenberg-NOK Sealing Applied sciences. With a multi-cultural background and almost a decade of concentrate on sealings for robotics, Cheng is now working with worldwide colleagues to kind a world group serving robotics makers all over the world.

Automated programs are getting smaller and extra environment friendly, and so they should endure harsh environmental situations resembling excessive or low warmth, plus harsh chemical compounds. To ship productiveness, reliability, and security enhancements, Freudenberg affords sealing programs for all sorts of robots.

Plymouth, Mich.-based Freudenberg will exhibit at Sales space 4839 at Automate in Detroit this week.

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