In manufacturing, effectivity isn’t nearly maintaining—it’s about staying forward. One among our prospects, a packaging producer serving grocery and bakery industries, not too long ago took an enormous step ahead by upgrading their palletizing automation. Their journey provides nice insights for any producer trying to scale intelligently.
From Customized to Customary: A Smarter Transfer
This firm had already dipped their toes into automation with a UR16-based {custom} palletizer. It labored, however they noticed the potential for extra—extra throughput, extra flexibility, and extra standardization. By upgrading to the UR20 with our PE20 answer, they unlocked new capabilities that made an enormous distinction.
Their reasoning? The meals and beverage business evolves consistently, with packaging necessities shifting to satisfy shopper calls for. Their manufacturing crew wanted automation that might adapt simply as rapidly. The UR20’s prolonged payload and attain allow them to deal with a greater diversity of SKUs, making their operations much more agile.
Past Labor Financial savings: The Actual ROI
Many firms justify automation by chopping labor prices, however on this case, the first driver was scalability. They already had automation; they only wanted higher automation. The funding in a extra superior palletizer wasn’t nearly changing employees—it was about growing output, standardizing operations throughout a number of amenities, and making future rollouts simpler.
That’s a key lesson for producers: ROI isn’t nearly direct value financial savings—it’s about long-term agility.
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Standardization: The Secret to Scaling Up
A significant objective for this buyer was to standardize their palletizing course of throughout a number of places. Their earlier setup labored, nevertheless it was a one-off answer. By selecting a standardized, productized system, they lowered complexity when deploying at new amenities.
This shift solves a standard drawback: experience bottlenecks. When automation is custom-built for a single web site, enlargement turns into difficult as a result of the unique professional isn’t all the time there to help new places. A standardized strategy makes onboarding and upkeep a lot smoother.
A Smarter Strategy to Automation Deployment
For firms rolling out automation throughout a number of websites, prioritization is vital. One among our different prospects took a wise, phased strategy:
- Begin with the best deployment – Decide the best utility with the least changeover to get an early win.
- Develop based mostly on learnings – As soon as the primary deployment succeeds, transfer to extra advanced strains.
- Scale confidently – A step-by-step strategy reduces threat, optimizes funding, and builds momentum.
Surprising Wins
One stunning profit our buyer skilled? Elevated manufacturing effectivity. They initially noticed automation as a method to cut back guide work, however after implementation, they realized they’d been bottlenecked on the palletizing stage all alongside. Eradicating that bottleneck led to higher throughput throughout the board—an ROI increase they hadn’t even anticipated.
Trying Forward
For producers contemplating automation, the important thing takeaways are clear:
- Suppose past labor financial savings. Contemplate how automation can develop your capability and suppleness.
- Standardization is your good friend. A scalable answer simplifies deployment throughout a number of websites.
- Take a phased strategy. Begin with the best purposes and construct from there.
- And most significantly—don’t go it alone. Corporations like Robotiq specialise in serving to producers navigate these choices, guaranteeing that each step provides worth to the larger image.
Need to make automation be just right for you? Let’s discuss.
