Enhance Your CNC Productiveness with Automated Half Feeding

Hold chips flying! 

Machine outlets sometimes function CNC machines at solely 60-70% capability, and there are a number of causes behind this. The shortage of expert operators is one issue. The manufacturing business faces main challenges, together with excessive job turnover charges of as much as 50% and a projected labor deficit of over 10% by 2030. The youthful technology’s disinterest in repetitive and low-skilled jobs contributes to this deficit. Discovering one good candidate is tough, however discovering a second candidate for a second shift is much more difficult. Discovering a candidate keen to work night time shifts feels virtually like a miracle. However in at present’s unsure financial local weather, with rising rates of interest and world instability, losing 30% of runtime is solely unaffordable. 

Retrieve the remaining 30% promptly with a robotic machine tending answer

By using a robotic to produce elements persistently, the runtime of machines may be boosted by a minimal of 15%. This strategy not solely ensures extra dependable loading and unloading procedures but in addition eliminates the chance of human errors generally related to repetitive and monotonous duties.

In comparison with guide tending, using a CNC machine with a robotic system is 4 instances more cost effective. The Robotiq Machine Tending Resolution allows machine outlets to quickly recoup their funding in CNC machines.

Meet the Machine Tending Resolution

Robotiq redefines automated half feeding with a non-invasive and streamlined collaborative robotic answer that empowers individuals, boosts productiveness, and promotes adaptability, all whereas fostering a swift and cost-effective deployment. 

The Robotiq Machine Tending Resolution replicates the actions of a human operator on a CNC machine. The system screens the machine’s standing by way of sign lights, opens and closes the chuck with a foot pedal, picks and aligns elements, and begins the machine with the press of a button. The robotic interfaces with the machine similar to an operator would however with out requiring communication playing cards, costly wiring, customized programming, or everlasting modifications. The answer doesn’t alter the CNC packages; exterior modules handle the communication between the CNC machine and the robotic.

This non-invasive technique has a number of advantages.

1. Appropriate with any CNC machine mannequin, model, or age, permitting producers to successfully automate their manufacturing flooring.
2. Standardized expertise that facilitates information switch and coaching.
3. Deployment inside just a few hours. There is no such thing as a manufacturing downtime.
4. Non-invasive answer means you need not hack your CNC and danger voiding its guarantee.
5. No advanced programming is required. Keep away from reliance on system integrators and guarantee steady manufacturing uptime even throughout changeovers.
6. Seamless transition from automated to guide half feeding to simply handle small portions.

Keep uptime with streamlined configurations

Machine tending purposes are advanced. The movement required is intricate so as to keep away from collisions with the delicate machining gear. This complexity makes it tough for each novices and skilled customers to program and redeploy rapidly throughout changeovers. That’s the reason the Robotiq Machine Tending Copilot software program doesn’t require programming abilities. Configurations are grouped beneath assistant instruments designed to simplify setups and information customers by means of a sequence of steps. The configurations embrace photographs for visible steerage and to assist the event of worker experience and autonomy.

Program Generator Characteristic

The Copilot software program takes the complexity out by producing program templates tailor-made to the CNC machine kind and gripper configurations. With a decade of experience in machine tending purposes, Robotiq’s engineering group has developed complete options to automate the duty record creation course of in machine tending packages. This characteristic removes the necessity for customers to consider the logic and record of steps behind a machine program. After this system is routinely generated, the consumer merely must comply with the method and fill within the required data. Choose the CNC machine kind and gripper configuration to effortlessly unlock a program template.

Sensible Transfer Characteristic

Instructing trajectories to the robotic is fast with the Robotiq Machine Tending Sensible Transfer characteristic. Educate as much as 10 waypoints and set a secure “fly zone” by manually transferring the robotic to every place. Producing optimized robotic motions with out collisions is completed in minutes and with out the necessity for programming. Non-robot specialists can effortlessly and confidently educate the robotic and construct dependable packages.

Manually transfer the robotic to the specified place.

Empower your workforce

Counting on expert operators to feed elements to machines fails to optimize their distinctive strengths. Analysis exhibits that 83% of staff choose employers who present fashionable gadgets like robots to boost their duties. The Robotiq Machine Tending Resolution has made automation accessible to companies of all sizes, overturning the assumption that it’s too sophisticated. By redirecting expert staff to extra strategic duties, machine store homeowners can achieve vital aggressive benefits, notably when expertise retention is a worldwide problem. 

See how Fusion OEM empowered their workforce and elevated their manufacturing by 50% with our Machine Tending Resolution.

Don’t let a 30% manufacturing runtime enhance go to waste. Uncover the potential of Robotiq’s Machine Tending Resolution in bridging the hole in workforce availability, particularly for night time shifts and repetitive duties. Embrace this chance to maximise your manufacturing runtime and keep forward within the present financial panorama. Click on right here to remodel your operations!