Axtra3D is a transformative AM group bringing high-speed, high-resolution capabilities to the resin 3D printer market.
Headquartered in Charlotte, NC, USA, with a subsidiary in Vicenza, Italy, the corporate focuses on superior additive manufacturing optoelectronics options.
Axtra3D has made notable strides with its proprietary Hello-Velocity stereolithography (SLA) expertise throughout industrial and healthcare functions. This integrates 3D printing speeds as much as 20 occasions sooner than competing resin techniques, excessive half constancy, and a beneficiant construct quantity.
The core benefit of Axtra3D’s Hello-Velocity SLA lies in its expertise, customer-specific enterprise fashions, and industry-wide supplies ecosystem. This trifecta unlocks important worth and enhances buyer expertise.
Learn on to study extra about Axtra3D’s novel 3D printing expertise, and the way the corporate differentiates throughout the resin 3D printer market.
Hello-Velocity SLA 3D printing
Axtra3D’s Hello-Velocity SLA options three key expertise improvements: Hybrid PhotoSynthesis (HPS), TruLayer Separation, and TruLayer Adaption. These applied sciences are included into the Lumia X1 3D printer, Axtra3D’s flagship product.
HPS integrates a laser and Digital Mild Processing (DLP) system to concurrently picture inside and exterior constructions. The DLP handles massive construct areas to make sure excessive throughput, whereas the laser processes intricate particulars and exterior partitions, unlocking excessive decision. Based on Axtra3D, this mixture permits the Lumia X1 to provide exceptionally detailed elements rapidly and effectively.
TruLayer Separation facilitates seamless layer transitions by quickly detaching the energetic print layer. This removes the hydrostatic forces usually related to layer separation in DLP and LCD printers. Such forces may cause elements to maneuver, deform or detach from the construct plate. TruLayer Separation reduces wait occasions and permits advanced elements to be 3D printed with a glass-smooth end.
TruLayer Adaption dynamically adjusts the construct plate to take care of exact resin thickness, guaranteeing it’s flat for every layer. Not like fastened glass plates in different resin 3D printers, this dynamic adjustment prevents the necessity for extended curing occasions. It additionally ensures consistency throughout the whole construct platform.
Axtra3D’s customer-focused enterprise fashions
These adopting resin 3D printing usually have vastly totally different necessities. Whereas some prospects choose fine-tuned choices, others worth the flexibleness to experiment with new supplies and processes.
To fulfill each wants, Axtra3D’s Lumia X1 is accessible in two distinct enterprise fashions. The primary, Axtra Options™, gives totally optimized, turnkey 3D printing options. These characteristic full 3D print profiles fine-tuned for optimum efficiency.
However, Axtra OpenAccess™ provides prospects the flexibleness to experiment with new supplies and functions.
Business-wide 3D printing materials ecosystem
Axtra3D provides a broad vary of 3D printing supplies appropriate for numerous functions. These embody supplies which are high-strength, high-temperature, ESD-compatible, fire-retardant, biocompatible, and elastomers.
The corporate has constructed this in depth portfolio by partnerships with main materials builders like BASF, 3D Techniques, Henkel, NextDent, Dreve, Keystone, and Pro3Dure.
These collaborations permit Axtra3D to ensure high-quality and versatile materials choices primarily based on particular utility wants.
The Lumia X1: high-speed, high-resolution resin 3D printing
Launched in 2022, the Lumia X1’s Hello-Velocity SLA expertise overcomes compromises between throughput, accuracy, characteristic decision, and floor end. This makes it supreme for industrial and medical functions, the place effectivity and precision are paramount.
By leveraging HPS and TruLayer applied sciences, the Lumia X1 provides 3D printing speeds which are 2X-20X sooner than standard DLP, LCD, and SLA printers. Sometimes, an SLA layer takes 118 seconds to finish. The Lumia X1 can obtain this in simply 4 seconds, considerably boosting productiveness.
That includes a considerable construct dimension of 249 x 140 x 495 mm, the Lumia X1 can 3D print massive layers with a floor flatness of 20 microns. Consequently, the 3D printed elements possess a extremely polished, glass-like end.
Lumia X1 functions
Potential prospects might surprise what functions the Lumia X1 is optimized for. A notable instance is injection molding utilizing ceramic mould inserts.
Typical tooling entails important lead occasions and excessive prices as a result of want for device metal, aluminum, and complicated machining processes. Designers are sometimes compelled to compromise to handle prices, whereas some advanced geometries are impractical or unattainable to provide. This creates materials waste and prolonged iterative cycles.
The Lumia X1 could be mixed with Ultracur3D® RG 3280, a ceramic-loaded polymer, to provide high-quality mould inserts, drastically lowering lead occasions. The design and 3D printing course of could be accomplished in 8 hours, enabling same-day prototyping and manufacturing.
The Ultracur3D® polymer displays distinctive properties, together with excessive stiffness and temperature resistance. Furthermore, the Lumia X1’s exact printing capabilities guarantee mould inserts characteristic crisp particulars with out post-processing.
3D printing prices are sometimes beneath $100 per set of inserts, considerably decrease than standard strategies. This velocity and cost-effectiveness unlock fast iteration and innovation capabilities. Healthcare agency Becton Dickinson has used the Lumia X1 to maneuver from idea to production-ready elements inside a single day.
Mould inserts 3D printed on the Lumia X1. Photographs by way of Axtra3D.
The Lumia X1 provides notable worth for electrical connectors, important parts for electrical gadgets.
Such elements require excessive precision, repeatability, and particular materials properties corresponding to hearth retardance and ESD resistance. These stringent necessities are met by the 3D printer’s huge materials compatibility. This contains the temperature-resistant Infinam ST 6100 and Henkel Loctite 3843, which keep connector integrity beneath operational stress.
Axtra’s Hello-Velocity SLA expertise can produce 60 connectors in beneath three hours, facilitating high-volume manufacturing. Some prospects are 3D printing 10,000 connectors month-to-month.
Connectors usually characteristic advanced geometries and fantastic particulars, together with small gap diameters and complicated edges. HPS and TruLayer Separation mix to make sure exact edges and clear surfaces. The Lumia X1’s twin Z-axis system ensures vertical accuracy, stopping thickness variations that might compromise performance. Moreover, TruLayer Adaption ensures excessive repeatability for dependable connectors with constant efficiency.
The Lumia X1 is good for useful prototyping and low-volume manufacturing, due to its excessive throughput, massive construct quantity, floor end, accuracy, and backbone.
The 3D printer’s HPS expertise delivers 40% extra throughput than different market options. Due to this fact, producers can swiftly transition from design to useful elements with out sacrificing high quality.
Prototypes usually require floor end and element that intently mimics the ultimate product. The Lumia X1 excels right here, delivering a glass-like, extremely polished floor immediately from the construct plate. This eradicated the necessity for post-processing, saving time and sources.
TruLayer Adaption additionally ensures that prototypes and manufacturing elements possess excessive characteristic constancy. The twin Z-axis prevents unintentional pivots, guaranteeing true vertical movement and constant layer alignment.
Dental functions additionally profit from the superior capabilities of the Lumia X1, particularly for the manufacturing of fashions, aligner molds, splints, surgical guides, and dentures.
The dental {industry} calls for precision, biocompatibility, and fast turnaround. These necessities are met by the Lumia X1’s excessive decision, constancy and throughput.
Certainly, the 3D printer’s accuracy is essential for producing home equipment that supply an ideal match. Its excessive 3D printing speeds additionally allow labs to deal with extra circumstances in much less time, bettering effectivity and profitability. Labs can then cross financial savings to prospects, rising accessibility to superior dental options.
The Lumia X1’s broad compatibility with biocompatible supplies that meet stringent dental necessities makes it a beautiful possibility on this market. Axtra 3D’s partnerships with NextDent and Keystone improve its out there materials choices, guaranteeing high quality and reliability.
Be taught extra: https://axtra3d.com/lumia-x1/
Begin an analysis: https://axtra3d.com/get-a-quote/
Dental parts 3D printed on the Lumia X1. Photographs by way of Axtra3D.
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Featured picture exhibits a close-up of an Axtra3D 3D printer. Picture by way of Axtra3D.
