Illinois-based 3D printer producer Azul 3D has launched POND, a brand new small-scale DLP 3D printer designed to speed up materials and utility improvement.
Based mostly on the corporate’s proprietary Excessive Space Speedy Printing (HARP) expertise, POND boasts 72 µm 3D print decision and contains a high-intensity gentle projection system.
HARP is a modular expertise that options what is claimed to be the “world’s solely cell liquid-liquid print interface” between the sunshine supply and the resin. This reportedly unlocks steady 3D printing and full thermal management.
Considerably, the HARP course of actively removes warmth generated throughout resin 3D printing. A steady circulation of clear and non-reactive oil sits under the uncured resin. This maintains low temperature throughout lengthy builds, enabling excessive throughput whereas controlling half dimensions and mechanical properties.
Azul 3D’s POND 3D printer is marketed as a research-friendly software for the identification, validation, and commercialization of disruptive purposes. In response to Azul 3D, the processes and supplies developed on the brand new 3D printer will be rapidly scaled to extra industrial manufacturing techniques.
Azul 3D’s rising DLP 3D printer portfolio
POND is the newest addition to Azul 3D’s rising resin additive manufacturing portfolio, and follows the latest launch of its OCEAN 3D printer.
Optimized for industrial manufacturing and engineering purposes, OCEAN is claimed to own the “world’s largest and most efficient area-wide 3D printing answer.” That includes the proprietary HARP expertise, it incorporates a considerable 812 x 812 mm construct space.
As with POND, OCEAN’s DLP projection system permits 72 µm decision for the manufacturing of elements with ultra-fine options. It additionally provides 3D print speeds of over 300 mm per hour.
Quite a few these techniques have already been adopted by researchers creating novel manufacturing capabilities. Scientists at Sandia Nationwide Laboratory are leveraging the 3D printer’s liquid-liquid interface to embed electronics into 3D printed parts. This might unlock new ranges of integration and miniaturization within the client electronics business.
Azul 3D launched its first DLP 3D printer, referred to as LAKE, again in 2021. Additionally harnessing HARP expertise, this technique can reportedly obtain 2000x the throughput of comparable industrial-grade resin 3D printers.
Possessing a 254 x 305 x 610 mm construct quantity, LAKE’s high-intensity LED gentle engine additionally permits 72 µm decision. The sunshine engine covers round 6 million particular person pixels with out the necessity for ‘pixel shifting.’ This method is commonly utilized by different projectors to extend decision by transferring the pixels of the projected picture between layers.
New DLP 3D printers hit the market
Azul 3D’s LAKE system is among the latest additions to the DLP resin 3D printer market.
At Formnext 2023, 3D printer producer Raise3D unveiled its DF2 answer, which featured the corporate’s first resin-based DLP 3D printer. The DF2 is marketed as combining speedy printing speeds, refined surfaces, and excessive precision, making it ideally suited for engineering prototyping and low-volume manufacturing.
The 3D printer provides 78.5 µm, 2560 x 1440 decision decision, and Anti-Aliasing expertise to unlock extremely detailed elements. Its gentle engine reportedly provides enhanced reliability and exact optical management. A secure 3D printing atmosphere that includes curated LED sources, a devoted DMD chip, and a low-distortion glass lens can be mentioned to boost efficiency.
Extra just lately, Tethon 3D, a Nebraska-based ceramic 3D printing specialist, entered the DLP market with the Bison Bio DLP 3D printer. A desktop-sized system designed for R&D purposes within the medical sector, the Bison Bio was developed with 3D printer producer Carima.
The 385 nm vat polymerization 3D printer will be custom-made to include three adjustable construct sizes of 30 x 20 mm, 57 x 32 mm and 96 x 54 mm to satisfy a variety of utility wants. It reportedly provides superior cell viability to different bio-printers, making certain a excessive proportion of reside cells current inside 3D printed scaffolds.
Need to assist choose the winners of the 2024 3D Printing Business Awards? Be part of the Professional Committee at this time.
What does the way forward for 3D printing maintain?
What near-term 3D printing tendencies have been highlighted by business consultants?
Subscribe to the 3D Printing Business publication to maintain updated with the newest 3D printing information.
You can too observe us on Twitter, like our Fb web page, and subscribe to the 3D Printing Business Youtube channel to entry extra unique content material.
Featured picture exhibits the brand new Azul 3D POND 3D printer. Picture through Azul 3D.
